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Lab three stages high shear mixer
Model:BZ3-2.2 Price:Please call for consultation

The lab three stages high shear mixer is a high-speed emulsification machine that continuously produces small batches or circulates fine solid-liquid and liquid-liquid materials.The motor drives the rotor to run at high speed, which narrows the particle size of liquid-liquid and solid-liquid materials through the action of hydraulic and centrifugal forces,so that one phase is evenly distributed to another or more phases, so as to achieve the effect of refine homogenization and disperse emulsification .It has certain applicability for medium to high viscosity materials by adding a feeding pump at the front stage. The equipment runs smoothly with low noise, material is forced to disperse and shear, no dead corners,; It has the function of short distance and low lift conveying.

  • Viscosity
    ≤10000 cps
  • Capacity
    3-20L/h
  • Application
    Suitable for dispersing, emulsifying, and homogenizing products and materials in industries such as biology, food, coatings, inks, textile additives, cosmetics, lubricants, etc.
  • Applicable Material
    Suitable for mixing solid and liquid, liquid and liquid to form solution, colloid, suspension or Emulsion; can be used for more than thousands types of materials such as juices, soup dairy products, tissue homogenates, cosmetics, surfactants, asphalt, emulsifiers, oilfield chemicals, etc.
  • Features

    1.Easy to operate
    It can be used together with the container,inlet and outlet pipes, with convenient installation and good conveying ability, no need for additional conveying pumps. Single/double layer tank are optional.
    2.High efficiency,good product quality
    Linear speed can reach 20m/s or more, which can quickly distribute a homogeneous material into another or multiple materials, achieving a refined, homogenized, dispersed and emulsified effect. The product is stable and not easy to stratify.All stainless steel design, Beautiful and generous, durable to use and easy to clean.
    3.High machining precision
    The rotor and stator is made of forged materials and processed by CNC machining centers. The gap between the rotor and stator is extremely small so that obtains good shear fineness ,high emulsification and dispersion efficiency. It adopts double sides mechanical seal, no leakage, which reduces maintenance costs.solvent self circulation cleaning,convenient and sanitary.
    4.Various customized equipment
    The material can be customized with non-standard materials such as SS304, SS316L/titanium alloy/titanium molybdenum nickel alloy according to requirements;The pressure balance tank meets the needs for pressure working condition;explosion-proof model, vacuum model and other models are available.

    Working Principle

    The lab three stages high shear mixer adopts horizontal structure; three sets of rotors and stators are installed in the narrow working chamber, the rotors and stators are precisely coupled; The intermediate shaft is driven by a motor for high-speed operation, vacuum condition occurs between rotor and stator,The material is sucked into the rotor&stator cavity from the inlet of the sinlge/jacket tank, Rotor driven by the strong kinetic energy creates high linear speed,material will fly out after strong crushing, tearing, centrifugal extrusion, hydraulic friction,etc between the gap of the stator and rotor,under the action of a variety of different directions, strong turbulence is generated, and materials flow out from the outlet,Thus, various immiscible solid, liquid, and gas media can be uniformly and finely dispersed and emulsified instantly,cyclic operation can be choosed during working so as to achieve stable and high-quality products.

    Part Description

    Parameter
    Model Power Speed Capacity Flow Rate(m³/h) Work head Input Voltage
    BZ3-2.2 2.2kw 0-3000rpm 5L-20L 0.9 Three stages twelve layers 380V/220V
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    East Sishui Road, Feidong Economic Development Zone,Hefei City,Anhui Province,P.R. China.
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