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Single stage high shear mixer
Model:BZ1 Price:Please call for consultation

Single stage high shear mixer is a homogeneous emulsification equipment that continuously produces or circulates fine materials.The motor drives the rotor to run at high speed, which narrows the particle size of liquid-liquid and solid-liquid materials through the action of mechanical forces,so that one phase is evenly distributed to another or more phases, so as to achieve the effect of refine homogenization and disperse emulsification .It has certain applicability for medium to high viscosity materials by adding a feeding pump at the front stage. The equipment runs smoothly with low noise, and has no dead corners, material is forced to disperse and shear; It has the function of short distance and low lift conveying.【Patent NO.:ZL201820997023.8】

  • Viscosity
    ≤10000cps
  • Capacity
    2.5m³/h - 60m³/h
  • Applicable Materials
    Suitable for processing solid and liquid, liquid and liquid to form solution, colloid, suspension or emulsion; More than thousands types of materials such as juices, soups, dairy products, tissue homogenates, cosmetics, surfactants, asphalt, emulsifiers, oilfield chemicals can be used.
  • Application
    Suitable for dispersing and emulsifying materials in industries such as biology, food, coatings, inks, textile additives, cosmetics, lubricants, liquid fertilizers, etc
  • Features

    1. Continuous dispersion and emulsification effect are excellent, CIP design for cleaning.

    2. Speed can reach 3000 rpm and can be adjusted through energy-saving and environmentally friendly inverter.

    3. All stainless steel machine frame,  sanitary stainless steel motor cover is optional.

    4. The rotor & stator is manufactured by whole forging material in a CNC machining center with high accuracy which make it have high linear speed.

    5. Double sides mechanical seal design, no leakage, safe and reliable, reduce maintenance costs.

    6. The mechanical seal is designed with water shortage protection, machine can be operated for long time due to jacket cooling design.

    7. Can offer various connection methods such as flanges, quick connections, SMS quick installation, etc. according to actual needs. We can customize the machine for use in special pressure and temperature environments (high and low temperature resistance).

    Working Principle

    The single stage high shear mixer adopts horizontal structure; One set of rotator and stator is installed in the narrow working chamber, which can be designed as a single stage two layers or single stage six layers structure, with dual coupling between the rotators and stators.

     The intermediate shaft is driven by a motor for high-speed operation, vacuum condition occurs between rotor and stator,The material is sucked into the rotor&stator cavity from the inlet of the sinlge/jacket tank, Rotor driven by the strong kinetic energy creates high linear speed,material will fly out after strong crushing, tearing, centrifugal extrusion, hydraulic friction,etc between the gap of the stator and rotor,under the action of a variety of different directions, strong turbulence is generated, and materials flow out from the outlet. it can make multiple cycle process according to requirements.

    Part Description

    Parameter
    Model Power(Kw) Speed(rpm) Capacity(m3/h) Lift(m) Inlet Outlet Dimension(mm) Weight(Kg)
    BZ1-4 4 3000 2.5 10 DN40 DN32 677*340*348 90
    BZ1-7.5 7.5 3000 6 10 DN50 DN40 756*365*377 125
    BZ1-11 11 3000 11 10 DN65 DN50 887*405*420 195
    BZ1-15 15 3000 16 10 DN65 DN50 893*405*420 215
    BZ1-18.5 18.5 3000 20 10 DN80 DN65 937*405*420 232
    BZ1-22 22 3000 25 10 DN80 DN65 998*430*479 306
    BZ1-30 30 3000 32 10 DN100 DN80 1225*550*596 456
    BZ1-37 37 3000 40 10 DN100 DN80 1225*650*596 470
    BZ1-45 45 1500 50 10 DN125 DN100 1259*650*642 534
    BZ1-75 75 1500 60 10 DN125 DN100 1850*700*920 750
    * (Water as the medium for flow and lift data.)
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